Food Processing Product Rejection Systems

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Ishida Reject Systems

Ishida Reject Systems

Heat and Control, Inc.

  • Description: Our reject systems effectively remove unacceptable packages from line for disposal or repacking before they are shipped to your customers.

    A complete Ishida reject system includes a conveyor with an air-blast, arm or pushplate device that easily interfaces with the upstream DACS checkweigher. As an option, we can provide a Heat and Control manufactured air-blast or push-plate rejector kit for installation with your existing takeaway conveyor.

    Features
    • Eliminate product loss
      Automatically reject overweight and underweight packages from the line after checkweighing.
    • Multiple rejection methods
      Arm, air-blast, and push-plate rejectors suit a wide range of product sizes.
    • Compatable with your setup
      Versatile controls allow selectable reject direction.
    • Metal Rejection
      Reject metal-contaminated packages when activated by an integrated metal detector.
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SAFELINE Air Blast Reject Mechanism

SAFELINE Air Blast Reject Mechanism

Mettler-Toledo Safeline

  • Description: Air Blast automatic reject mechanisms are used to remove very light (generally less than 5lb) contaminated or out of spec packaged products from the processing line. It is a very precise method of rejecting products and works best on narrow conveyor belts.
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SAFELINE Drop-Nose Reject Mechanism

SAFELINE Drop-Nose Reject Mechanism

Mettler-Toledo Safeline

  • Description: Drop-Nose reject mechanisms are typically used to remove contaminated and/or out of spec heavy, bulk-bagged products from the processing line. The nose of the conveyor drops while the belt continues to run allowing the rejected product to transfer to another conveyor or drop into a bin beneath the processing line.
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SAFELINE End Flap/Lift Flap Reject Mechanism
  • Description: End Flap/Lift Flap reject mechanism are typically used to remove contaminated and/or out of spec dry bulk products. Product passes through a chute which in the open position allows good product to continue through. The end flap or lift flap is triggered to divert contaminated or out of spec product out of the good product flow.
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SAFELINE Locking Reject Bins

SAFELINE Locking Reject Bins

Mettler-Toledo Safeline

  • Description: Safeline custom-designs and fabricates stainless steel or plastic reject bins mounted on the conveyor to capture contaminated or out of spec products that have been automatically removed from the processing line. These bins can be designed with a locking feature to limit access to rejected products to QA or management. A "Reject Bin Full" sensor option is available.
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SAFELINE Overhead Sweep Reject Mechanism
  • Description: An Overhead Sweep automatic reject mechanism is often used to remove contaminated or out of spec products from high speed processing lines because it can sweep product off the belt from both sides and does not have to reset or retract like a Push/Punch mechanism. It is also used where space is limited because no pneumatic cylinder protrudes from the conveyor. It can be designed for pneumatic actuation or with an electric motor where no compressed air is available.
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SAFELINE Push/Punch Automatic Reject Mechanism
  • Description: The Push/Punch automatic reject mechanism utilizes a pneumatic cylinder to push or punch contaminated or out of spec product off the production line. It is used for both large and small packaged products with relatively rigid packaging and is very precise in targeting the specific product to be removed. It should not be used for very high line speeds -- use an Overhead Sweep reject mechanism instead.
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SAFELINE Retracting Band Reject Mechanism
  • Description: Retracting Band reject mechanisms are typically used to remove bulky, wet products that are contaminated or out spec. The conveying surface pulls in or retracts from the processing line while continuing to run allowing the product to drop to a bin or alternate conveyor beneath the line.
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SAFELINE Sweep Arm Reject Mechanism

SAFELINE Sweep Arm Reject Mechanism

Mettler-Toledo Safeline

  • Description: Sweep Arm reject mechanisms are designed for packaged products and cans or bottles with random spacing. The arm sweeps the contaminated and/or out of spec product off the conveyor belt. While a very effective way to remove these products from the processing line, it is not as precise as other methods and may remove some good product along with the contaminated and/or out of spec product.
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