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Metal Detector Conveyors
Metal Detector Conveyors
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Metal Detector Conveyor Systems
Eriez Manufacturing Company
Description
: Extremely sensitive metal detector capable of detecting ferrous, nonferrous and stainless steel metals in dry and conductive products produced in the food, dairy, pharmaceutical, chemical, paper, plastics, rubber and textile industries.
Regardless of your metal detection application, Eriez has the conveyor system and reject device to meet your specific needs.
Our experienced engineers incorporate proven conveyor designs with our state of the art Metal Detection Technology.
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Phantom Large Bag Metal Detector
Fortress Technology Inc.
Description
: The incomparable "Big Bag King" from Fortress sets an untouchable industry standard for sensitivity levels. No other system in the world can come close to detecting 2.0mm stainless steel in 50-100 lb bags of dry product. The system also detects ferrous and non-ferrous metal as small as 1.5 mm.
Traditionally, larger aperture sizes mean reduced sensitivity in the world of metal detection. However, the Phantom Large Bag system defies this law by using a specialized coil structure. It also includes a noise reduction modification that dramatically reduces the detector's susceptibility to RF interference.
The Large Bag metal detector is offered by Fortress in conjunction with an integrated Vector conveyor system as an “all-in-one” detection solution.
Key Technologies
Core DSP - provides unparalleled precision and speed
UltraSense - detects 2.0 mm stainless steel in large bags
AutoTest - self diagnostics save cost of manual testing
Auto Cal - instant system set-up at the touch of a button
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Phantom Metal Detector with Vector Conveyor
Fortress Technology Inc.
Description
: Vector Conveyors integrate with Phantom Standard Metal Detectors to provide a convenient and effective "all-in-one" detection solution. Conveyors are built to customers’ specifications with the unique benefit of being designed to realize the full potential of the Phantom detector, maximizing the accuracy of the overall system.
Built rugged using a Stainless Steel 304 frame, Vector Conveyor systems perform under the rigors of the harshest environments including washdown. A wide range of belt sizes are available using plastic modular belting or heavy duty.
Offered with a selection of reject mechanisms and a variety of advanced options, conveyors are custom-designed to meet your specific application needs.
Key Technologies
304 Stainless Steel heavy duty frame
Modular open construction for ease of cleaning
Fixed or variable speed
Wide variety of Reject options
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CEIA THS/FB Integrated Metal Detector Conveyor System
Heat and Control, Inc.
Description
: CEIA, the leading manufacturer of industrial metal detectors, offers a complete range of solutions for inspecting food products, both loose and packaged. In particular, THS/FB conveyor belts satisfy the most stringent requirements of functionality, compact construction, accuracy and reliability of response in dealing with metal contamination in food products.
THS/FB conveyor belts offer total integration with CEIA's high-performance THS metal detectors. They feature an extremely sanitary structure in stainless steel and are equipped with digital control of the belt speed and of the ejection of non-conforming products.
CEIA's THS/FB conveyor belts are available in a wide range of sizes.
Features
Integrated controls for line speed and rejection
Full compliance with HACCP criteria
The supporting structure, the metal detector and the belt control box are in stainless steel. The conveyor belt is certified fully compatible with food product handling, as is the protective cover of the ejection area, which is a single molding, and the container for rejected products.
Easy to maintain and inspect
The conveyor belt can easily be removed without the use of tools. All parts are completely reversible and modular.
Digitally adjustable belt speed
High level of electronic and mechanical reliability
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CEIA THS/MB Integrated Metal Detection Conveyor System
Heat and Control, Inc.
Description
: CEIA, the leading manufacturer of industrial metal detectors, offers a complete range of solutions for inspecting food products, both loose and packaged. In particular, the THS/MB modular belt conveyor satisfies the most stringent requirements for washdown, functionality, compact construction, accuracy and reliability of response in dealing with accidental contamination in food products.
THS/MB conveyor belts offer total integration between CEIA’s high-performance THS metal detector and an extremely hygienic structure in stainless steel, equipped with digital control of the speed and of the stages of ejection of non-conforming products.
CEIA’s THS/MB modular conveyor belts are available in a wide range of sizes covering the different application requirements.
The supporting structure, the metal detector and the belt control box are in stainless steel. The conveyor belt is certified fully compatible with food product handling, as is the optional protective cover of the ejection area, which is a single molding, and the optional hopper for rejected products.
Features
Modular conveyor belt
Modular Intralox conveyor belt integrated with metal detector and ejector system.
IP69K compliant for high pressure washdown
Full compliance with HACCP criteria
Integrated controls for line speed and rejection
Easy to maintain and inspect
The conveyor belt can easily be removed without the use of tools. All parts are completely reversible and modular.
Digitally adjustable belt speed
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FastBack Metal Detector Conveyor
Heat and Control, Inc.
Description
: Located at either end or in the middle of the pan, the machined and formed polycarbonate metal detector zone provides an excellent alternative to traditional belt conveyors. FastBacks incorporating this feature eliminate the worry of tracking problems and product build-up issues that are common to belt systems. Precision machined surfaces also reduce build-up by eliminating product catch points.
With the addition of a mid or end-gate, the FastBack becomes a complete system for detecting and rejecting foreign metal objects.
The traditional belt conveyor for metal detection prevents both mechanical and sanitation problems with belt tracking and hard-to-clean seasoning accumulation.
A FastBack conveyor equipped with a metal detector zone and discharge gate provides a low-maintenance method of detecting and rejecting metal contaminants.
Features
No drop points:
One-piece FastBack metal detector pan eliminates additional drop points to prevent product damage.
Low maintenance:
Integrating the conveyor and metal detector means less maintenance.
Less clean up:
The notoriously difficult job of cleaning a belt conveyor is eliminated.
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Combination Metal Detection and Checkweigher Systems (Americas)
Loma Systems, Inc
Description
: The Loma IQ² metal detector and the LCW 3000 and 6000 series checkweigher is combined into a single, cost effective, space-saving unit - The Loma LCW Combo. All models feature an intuitive full colour graphical touch screen display for easy set up and heavy-duty conveyors ensure trouble-free operational life.
Models:
LCW 3000: Checkweighing up to 6.1 lbs (3000 g), Throughput up to 320 ppm
LCW 6000: Checkweighing up to 13.3 lbs (6000 g), Throughput up to 250 ppm
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CW3 Combination Metal Detection Checkweighing System (Europe)
Loma Systems, Inc
Description
: The Loma CW³ checkweigher and metal detector combination system is a versatile, proven integrated checkweighing and metal detection systems for the food and packaging industries.
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Metal Detector Conveyors
Loma Systems, Inc
Description
: Loma Conveyor systems are designed to optimise the performance of the Loma IQ3 and IQ3+ metal detector heads. They are engineered and built to be as robust and reliable as the Loma metal detectors that they support.
Application Solutions
Our direct or distributor sales engineers will work with you to ensure the best metal detector conveyor system for your requirements - whether you require a system for harsh environments, inclined conveyor systems, "side" transfer of product or a twin headed metal detector system for foil and non-foil packaging. A range of food-grade belting materials can be specified including Intralox™ plastic modular belting depending upon your requirements.
Fast, efficient rejection
An essential part of any metal detector conveyor is an efficient reject mechanism, Loma has a wide selection to suit the needs of your process.
Stop on Detect Reject:
The conveyor simply stops if metal is detected and an alarm is sounded, enabling the operator to simply remove the contaminated product from the production line.
Air-Blast Reject:
Contaminated products are ejected by a concentrated burst of compressed air.
Pusher Reject:
Pneumatically powered pushers divert contaminated product out of the production flow.
Retracting Band Reject:
A section of the conveyor automatically retracts allowing the contaminated product to fall into a bin below the conveyor. Lockable reject bins to receive and hold contaminated products Loma Metal Detector Conveyor Systems can be supplied with lockable reject bins that ensure that no rejected product can be returned to the production flow. Failsafe reject confirm, line block and bin full sensors add to your security and assist in retailer compliance.
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Metal Detecting Conveyors
Mepaco
Description
: Optimize your process with our custom MD conveyors. With multiple choices in belting, drive and reject mechanisms; Mepaco has the solution for your raw or packaged products.
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HI-SPEED Cornerstone Combo Series Checkweigher with SAFELINE Metal Detector
Mettler-Toledo Hi-Speed
Description
: HI-SPEED Cornerstone Combo series of checkweighers is the ultimate product inspection solution. A combination of a HI-SPEED checkweigher and a SAFELINE metal detector, Cornerstone delivers METTLER TOLEDO precision weighing and metal contaminant detection in one compact unit.
Hi-Speed Cornerstone checkweighers can be provided in a wide variety of configurations ranging from compact, two-conveyor systems to those which integrate timing and spacing conveyors, metal detectors, and multiple reject mechanisms all on one standard, easy-to-install frame. Combined with the full featured HI-SPEED XS user interface, Cornerstone delivers maximum checkweighing performance and capabilities as well as superior protection against all types of metal contamination with minimal false rejects.
Features
Heavy Duty Construction
: The Cornerstone checkweigher includes a central mounting spine which is a stable, sturdy, and robust frame for years of reliable service and requires virtually no maintenance beyond cleaning. The modular construction accommodates nearly any combination of conveyor lengths, widths, and line heights for an extremely flexible and cost effective design.
Fast No Tools Maintenance
: No tools are required to remove conveyors for inspection, cleaning, or belt replacement resulting in reduced downtime, and increased productivity.
User Friendly Controls
: Cornerstone checkweighers features the largest touch screen user interface available with intuitive operation so product set-ups and changeovers are fast and easy to maximize production uptime. At-a-glance monitoring from long distances, even in low light conditions combined with a wide variety of statistics, SPC functionality and reports ensures your checkweigher is maximizing profits.
Integration Ready
: Seamless integration of checkweigher weight and statistical data with factory SCADA systems is simplified through standard fieldbus and Ethernet TCP/IP interfaces leading to faster implementations, improved process efficiencies, reduced product giveaway and more bottom line profits.
Application Flexibility
: Choose from painted steel or stainless steel harsh wash down construction with conventional thermoplastic or plastic belt, chain, or HI-SPEED patented Airweigh technology to deliver maximum weighing and package handling performance.
Safeline Metal Detection
: Cornerstone® combo checkweighers utilize Mettler-Toledo Safeline metal detectors with patented Zero Metal Free Zone (ZMFZ) technology. They deliver excellent performance with high sensitivity for the detection of ferrous, non-ferrous and stainless steel contaminants. With metal detector models ranging from the full featured PowerPhasePRO to the value priced Compact, Hi-Speed can design a fully integrated product inspection system to meet virtually any application or budget. Product inspection and regulatory compliance has never been more convenient.
Contaminant Detection
: High sensitivity to all metal types, including the normally difficult to detect non-magnetic stainless steel, ensures brand protection.
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SAFELINE Certus Metal Detector
Mettler-Toledo Safeline
Description
: Certus metal detectors offer a cost-effective solution for users with non wash down applications. They deliver exceptional levels of on-line sensitivity combined with robust stability for maximum plant efficiency and performance.
Certus metal detectors are able to detect all metal contaminants including ferrous, non-ferrous and the normally difficult to find non-magnetic stainless steels. Performance levels are enhanced by the use of an advanced detection coil design and state-of-the-art electronic filtering techniques. When combined with our fully customized conveyors, product inspection can be fully automated for maximum uptime and profits.
Features
Unrivalled sensitivity and stability
: Combining unrivalled capacity to detect all metal contaminants with the most stable on-line performance to keep lines running, maximizing profits.
Performance validation
: Built-in software indicates when scheduled testing is due and assists QA staff by guiding them through step by step test routines offering a cost savings.
Intuitive user interface
: Membrane-driven key panel provides easy set up for minimal operator training maximizing uptime.
Compact design
: Optional space saving Zero Metal Free Zone technology minimizes installation space required for easy integration into new or existing lines offering a cost savings.
Connectivity options
: Can be provided with an integral Ethernet adapter enabling connection to all external data collection devices and factory management systems providing competitive advantage.
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SAFELINE Compact Metal Detector
Mettler-Toledo Safeline
Description
: SAFELINE Compact metal detectors are an effective and economic inspection solution for dry and light wash down environments in a variety of industries. Incorporating Mettler-Toledo Safeline patented “zero-metal-free-zone” (ZMFZ) technology, detectors can be installed in the smallest of spaces to minimize overall line length.
Compact metal detectors are able to detect all metal contaminants including ferrous, non-ferrous and the normally difficult to find non-magnetic stainless steels.
The new integrated, space-saving package combines the detection head and power supply in one unit. It is available as a stand-alone unit or fully integrated into a Mettler-Toledo Safeline conveyor system with automatic stop alarms or reject mechanisms. The dual-frequency option insures that it can handle multiple product types as user needs evolve.
Features
Unrivalled sensitivity and stability
: Combining unrivalled capacity to detect all metal contaminants with the most stable on-line performance to keep lines running, maximizing profits.
Integrated Detector and Power supply
: Built-in software indicates when scheduled testing is due and assists QA staff by guiding them through step by step test routines offering a cost savings.
Intuitive user interface
: Membrane-driven key panel provides easy set up for minimal operator training maximizing uptime.
Compact design
: Space saving Zero Metal Free Zone technology minimizes installation space required for easy integration into new or existing lines offering a cost savings.
Cost effective product inspection
: Delivers excellent performance detecting metal contaminants to meet demands of regulatory bodies.
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SAFELINE PowerPhase Metal Detector
Mettler-Toledo Safeline
Description
: PowerPhase metal detector heads deliver excellent levels of on-line sensitivity combined with robust stability for maximum plant efficiency and performance for the food and pharmaceutical industries.
An easy to use robust membrane key panel interface provides access to the industry proven SAFELINE PowerPhase electronics operating system. PowerPhase metal detection heads are able to detect all metal contaminants including ferrous, non-ferrous and the normally difficult to find non-magnetic stainless steels. Performance levels are enhanced by the use of an advanced detection coil design and state-of-the-art electronic filtering techniques. When combined with our fully customized conveyors for exact plant conditions, product inspection can be fully automated for maximum uptime enhancing profits.
Features
Unrivalled sensitivity and stability
: Combining unrivalled capacity to detect all metal contaminants with the most stable on-line performance to keep lines running, maximizing profits.
Choice of sealing standards and finish
: IP65 painted finishes are available for dry wipe clean conditions; IP69K stainless steel construction for harsh, heavy wash down environments.
Performance validation
: Built-in software indicates when scheduled testing is due and assists QA staff by guiding them through step by step test routines offering a cost savings.
Intuitive user interface
: Full color touch screen easily visible from 12’ away provides easy set up for minimal operator training maximizing uptime.
Compact design
: Optional space saving ZMFZ technology minimizes installation space required for easy integration into new or existing lines offering a cost savings.
Connectivity options
: Can be provided with an integral Ethernet adapter enabling connection to all external data collection devices and factory management systems providing competitive advantage.
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SAFELINE PowerPhasePLUS Metal Detector
Mettler-Toledo Safeline
Description
: PowerPhasePLUS metal detectors use 2 frequencies to deliver exceptional levels of on-line sensitivity for multiple products. They offer robust stability for maximum plant efficiency and performance. These metal detectors are extremely user friendly and designed for easy integration into processing and packaging lines.
A robust membrane key panel interface provides access to the industry proven SAFELINE PowerPhase electronics operating system. PowerPhasePLUS metal detection heads are able to detect all metal contaminants including ferrous, non-ferrous and the normally difficult to find non-magnetic stainless steels. Performance levels are enhanced by the use of an advanced detection coil design and state-of-the-art electronic filtering techniques. PowerPhasePLUS is offered with fully customized conveyor systems to meet the exact specifications of plant configurations.
Features
Unrivalled sensitivity and stability
: Two frequency operation for unrivalled capacity to detect all metal contaminants combined with the most stable on-line performance to keep lines running, maximizing profits.
Choice of sealing standards and finish
: IP65 painted finishes are available for dry wipe clean conditions; IP69K stainless steel construction for harsh, heavy wash down environments.
Performance validation
: Built-in software indicates when scheduled testing is due and assists QA staff by guiding them through step by step test routines offering a cost savings.
Intuitive user interface
: Membrane-driven key panel provides easy set up for minimal operator training maximizing uptime.
Compact design
: Optional space saving Zero Metal Free Zone technology minimizes installation space required for easy integration into new or existing lines offering a cost savings.
Connectivity options
: Can be provided with an integral Ethernet adapter enabling connection to all external data collection devices and factory management systems providing competitive advantage.
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SAFELINE PowerPhasePLUS RB Metal Detector
Mettler-Toledo Safeline
Description
: PowerPhasePLUS RB metal detectors are designed primarily for inspection of large and bulk products. They are easily integrated into all processing lines. Exceptional levels of sensitivity performance and stability make the PowerPhasePLUS RB one of the most advanced in-line metal detectors available.
The use of high frequency detection coil technology and advanced head geometry combined with new enhanced filtering techniques to deliver unparalleled on-line sensitivity in a wide range of applications. All metal types are detectable, including the normally difficult to detect non-magnetic stainless steels and non-spherical contaminants such as wire and swarf offering a competitive advantage to your customers. When combined with our fully customized conveyors, product inspection can be fully automated for maximum uptime and profits.
Features
Unrivalled sensitivity and stability
: Combining unrivalled capacity to detect all metal contaminants with the most stable on-line performance to keep lines running, maximizing profits.
Choice of sealing standards and finish
: IP65 painted finishes are available for dry wipe clean conditions; IP69K stainless steel construction for harsh, heavy wash down environments.
Performance validation
: Built-in software indicates when scheduled testing is due and assists QA staff by guiding them through step by step test routines offering a cost savings.
Intuitive user interface
: Membrane-driven key panel provides easy set up for minimal operator training maximizing uptime.
Compact design
: Optional space saving Zero Metal Free Zone technology minimizes installation space required for easy integration into new or existing lines offering a cost savings.
Connectivity options
: Can be provided with an integral Ethernet adapter enabling connection to all external data collection devices and factory management systems providing competitive advantage.
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SAFELINE PowerPhasePRO Metal Detector
Mettler-Toledo Safeline
Description
: PowerPhasePRO metal detectors offer the food, pharmaceutical and nutraceutical industries the most advanced metal detector on the market. PowerPhasePRO metal detectors incorporate a ‘windows’ style full color touch screen to provide the easiest to use metal detector ever, maximizing uptime.
PowerPhasePRO metal detectors offer a unique ‘change free running mode’ enabling multiple products to be run at a single setting, thereby eliminating the need to change settings when new products are introduced to the line. This maximizes uptime. The inclusion of advanced built-in condition monitoring technology provides advanced warning of maintenance needs before failure to further enhance plant efficiency. When combined with our fully customized conveyors, product inspection can be fully automated for maximum uptime and profits.
Features
Unrivalled sensitivity and stability
: 3 frequency operation for the maximum capacity to detect all metal contaminants combined with the most stable on-line performance keep lines running, maximizing profits.
Choice of sealing standards and finish
: IP65 painted finishes are available for dry wipe clean conditions; IP69K stainless steel construction for harsh, heavy wash down environments.
Performance validation
: Built-in software indicates when scheduled testing is due and assists QA staff by guiding them through step by step test routines offering a cost savings.
Intuitive user interface
: Full color touch screen easily visible from 12’ away provides easy set up for minimal operator training maximizing uptime.
Compact design
: Optional space saving ZMFZ technology minimizes installation space required for easy integration into new or existing lines offering a cost savings.
Connectivity options
: Can be provided with an integral Ethernet adapter enabling connection to all external data collection devices and factory management systems providing competitive advantage.
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High Performance Checkweigher with Integrated Metal Detector
OCS Checkweighers
Description
: The HC-MDi is a special machine configuration of the HC with 100% integration of the metal detector operation and evaluation in the checkweigher.
The HC-MDi enables administration of the product parameters and product change from the central location. The production statistics are recorded centrally at the same time.
Compact and reliable through genuine integration.
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High Precision Metal Detectors
OCS Checkweighers
Description
: Our stand-alone-solutions with their own sub frames and independent drive system are ideal and you profit from the universal installation options within your production process and the almost endless range of passage sizes. Different types of conveyors and roller diameters are available.
Operation of the metal detector is carried out with menu guidance and via the large touch display. Application-specific ejection systems round off our wide variety of stand-alone systems.
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Other companies that sell Metal Detector Conveyors
Cassel Messtechnik GmbH
Dransfeld
,
Germany
Costruzioni Elettroniche Industriali Automatismi (CEIA)
Arezzo
,
Italy
KLEENLine Corporation
Newburyport
,
MA
,
United States
MB Lavorazioni Meccaniche s.n.c.
Brogliano (VI)
,
Italy
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