Bucket Conveyor / Bucket Elevator

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Varilift High Capacity Series Bucket Conveyor

Varilift High Capacity Series Bucket Conveyor

Heat and Control, Inc.

  • Capacity: up to 768 in3 (12.6 Liters)
  • Belt Speed: up to 1867.9 cu.ft. (52.9 m3) per hr.
  • Description: Varilift conveyors fit even the tightest installations. Choose from S, C or horizontal configurations with buckets that can discharge at any point under the horizontal run. Optional multiple infeed and discharge points allow you to accept and deliver product to more than one location.

    Features
    • The perfect fit:
      Can fit in tight installtion areas and discharge product from any point under the horizontal section.
    • Quiet, reliable operation:
      Drive chains are silently guided by rails, with no sprockets between bends. Automatic chain tensioner minimizes wear by maintaining minimal tension.
    • Clean conveying:
      Varilift’s unique infeed system eliminates gaps between buckets to prevent product loss. Non-spill buckets remain upright after dumping, while an infeed leveler prevents product loss. Quick release one-piece polypropylene buckets simplify cleaning.
    • Auto-stop buckets:
      Buckets automatically stop if overloaded or jammed. Anti roll-back feature prevents buckets from running backwards if the conveyor is turned off while buckets are loaded.
    • Modular construction:
      Composed of interchangeable modules, the Varilift can be added to or reconfigured to suit expansion or changes in your production line.
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Varilift Standard Series Bucket Conveyor

Varilift Standard Series Bucket Conveyor

Heat and Control, Inc.

  • Capacity: up to 218 in3 (3.6 Liters)
  • Belt Speed: up to 834.1 cu.ft. (23.6 m3) per hr.
  • Description: Varilift conveyors fit even the tightest installations. Choose from S, C or horizontal configurations with buckets that can discharge at any point under the horizontal run. Optional multiple infeed and discharge points allow you to accept and deliver product to more than one location.

    Features
    • The perfect fit:
      Can fit in tight installtion areas and discharge product from any point under the horizontal section.
    • Quiet, reliable operation:
      Drive chains are silently guided by rails, with no sprockets between bends. Automatic chain tensioner minimizes wear by maintaining minimal tension.
    • Clean conveying:
      Varilift’s unique infeed system eliminates gaps between buckets to prevent product loss. Non-spill buckets remain upright after dumping, while an infeed leveler prevents product loss. Quick release one-piece polypropylene buckets simplify cleaning.
    • Auto-stop buckets:
      Buckets automatically stop if overloaded or jammed. Anti roll-back feature prevents buckets from running backwards if the conveyor is turned off while buckets are loaded.
    • Modular construction:
      Composed of interchangeable modules, the Varilift can be added to or reconfigured to suit expansion or changes in your production line.
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Belt and Bucket Elevators

Belt and Bucket Elevators

Schenck AccuRate

  • Capacity: 40 to 400 t/h
  • Belt Speed: 3.15 m/s 620 ft/min
  • Description: The Schenck Process Group, known throughout the world as the originators of 'En-Masse' handling, and manufacturers of top quality equipment for use within the grain and process industries, have the pleasure in presenting our RB range of Belt & Bucket Elevators. Developed specifically for the grain and derivative industry, the range encompasses five units up to a maximum throughput capacity of 400 t/h of wheat. The elevators have special features and benefits designed for the various industrial markets aimed at reducing material degradation and admix, plus the added advantage of 70 years knowledge giving excellent technical support to all customers.

    Elevator Range

    Machine Type -- Capacity -- Belt Speed
    RB2210 --- 40 t/h --- 3.15 m/s 620 ft/min
    RB2213 --- 80 t/h --- 3.15 m/s 620 ft/min
    RB2218 --- 130 t/h --- 3.15 m/s 620 ft/min
    RB2228 --- 220 t/h --- 3.15 m/s 620 ft/min
    RB2240 --- 400 t/h --- 3.15 m/s 620 ft/min

    The above figures are based on the handling of dry wheat at a density of 46.8 lbs./ft3 (750 kg/m3).

    For the handling of friable materials such as rice, malt or pellets, the elevator will be reduced in speed significantly to minimize degradation and offer the materials a smooth transfer through the Belt & Bucket Elevator.

    Elevator Construction

    The Schenck Process Group Belt and Bucket Elevator range is manufactured by utilizing some of the most modern and up to date laser cutting, computerized punching and forming tools. With the additional use of jigs and fixtures this enables a high degree of precision and accuracy during manufacture and assembly, both in the factory and on-site.

    To assist with 'on-site' installation the Belt and Bucket Elevator casings are now supplied in 8 ft. (2.4 meter) lengths, which are easier to handle along with either a single leg or split leg design as indicated in the above chart.

    Explosion Relief

    The inclusion of Explosion Relief Panels is a serious issue. Consideration should be taken in the handling of materials which may produce levels of dust. When planning your project be aware that Schenck Process manufactures and supplies explosion-proof relief panels where recommended.

    Elevator Specification

    • Head Section: Manufactured from .02 inches (.6 mm) quality steel, stiffened and flanged for accurate assembly. The head section comes complete with a removable top profiled section for quick access to the .23 inches (6 mm) thick rubber lagged pulley and shaft/bearing arrangement. The standard rubber lagged pulley assists the elevator for 'start up' under loaded conditions and contributes to good belt alignment.
    • Boot Section: Manufactured from .02 inches (.6 mm) quality steel flanged and stiffened for rigid construction and alignment. The elevator boot comes complete with a fabricated crowned pulley and shaft assembly with ample access. Inspection doors are incorporated with the boot design which also features a self cleaning boot arrangement as a standard feature. This helps minimize product degradation and admix. The elevator belt is tensioned via a screw arrangement on either side of the boot. Capacity is still achieved no matter what level the boot pulley is positioned.
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Movemaster Chain and Bucket Elevators

Movemaster Chain and Bucket Elevators

Schenck AccuRate

  • Capacity: Custom
  • Belt Speed: Custom
  • Description: MoveMaster Chain and Bucket Elevators are of robust construction to suit arduous duties required in heavy industries. Abrasive and hot materials can be handled successfully with the MoveMaster Chain and Bucket Elevator.

    Fabrication can be in mild steel, stainless steel or special materials to suit the product to be elevated.

    Chain: Either round link, roller or malleable chains are used. The chain is heat treated and hardened to resist wear when used with abrasive products.

    Sprockets: These can be supplied in cast iron, cast steel, toothed or friction drive, segmented and with wear resistant surfaces.

    Buckets: These are designed and fabricated to suit the particular material to be handled and provide good pick up and discharge features. For abrasive materials, the bucket edge is reinforced with hard wear-resistant welds.

    Head Section: This is a robust fully welded construction with removable head sections for easy access to drive shaft sprockets. Ball or roller bearings can be fitted, together with an anti-runback device. Inspection doors are provided at strategic positions.

    Intermediate Casing Sections: These are fabricated in standard 9.8 ft. (3 meters) lengths, with make up section lengths to suit the overall height of the elevator. Single or double casing sections are available, of pressed, welded and bolted construction. Casing section covers can be removed for inspection or maintenance. Inspection doors are provided at strategic positions and when necessary explosion panels can be included.

    Boot Section: This is of fully welded construction, suitably stiffened. The side panels carry the screw type tensioning device on the boot shaft assembly, together with ball or roller bearings. The boot section incorporates the inlet chute and removable clean out doors. Gravity take up is used on certain applications.

    Safety Device: MoveMaster Bucket Elevators are fitted with a RoCon© rotational control unit. The RoCon© unit will react to change in the pulley speed and provide a signal to the power supply to the drive motor.

    A boot level sensor can be fitted to prevent start up with a flooded elevator boot.

    Access: Head platform, hoist frame, and safety cage ladders are all entirely supported from elevator casing and can be supplied to provide access to the head section and drive unit.
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